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With the rapid development of the new energy vehicle industry, the safety, reliability, and efficiency of charging technology have become key factors for industry growth. However, traditional vehicle testing technologies, due to limitations such as long testing cycles and delayed responses, often lead to extended controller development timelines. Therefore, performing HIL (Hardware-in-the-Loop) testing and verification of charging technology has become an indispensable and crucial part of the new energy vehicle development process.

VCARSYSTEM's solution

VCARSYSTEM's in-house developed charging test bench is equipped with VCARSYSTEM's independently designed PLC (Power Line Carrier) board, which fully supports and simulates various charging standards, including national, European, and Japanese standards. This system can not only simulate testing of charging stations but also perform comprehensive charging compatibility testing for vehicles, providing an efficient and precise testing solution to meet charging requirements across different standards and application scenarios

HIL SYSTEM

VCARSYSTEM offers Hardware-in-the-Loop (HIL) testing solutions that cover the entire scope of automotive electronics, including modules for new energy powertrain systems (BMS/VCU/MCU), automotive driving systems (ACC/LKA/AEB, etc.), chassis electronic control systems (EPS/ESP/SBW/EPB/EHB/EMB), traditional powertrain systems (EMS/TCU), as well as body electronics and intelligent cockpits. It provides comprehensive HIL testing services to help customers accelerate product launch timelines.

VCAR EM

VCAR EM, developed by VCARSYSTEM for HIL platforms, is an engineering configuration tool that enables comprehensive HIL project setup. The software facilitates GPIO signal configuration, bus communication configuration for CAN/CAN FD, LIN, Ethernet, board hardware configuration, simulation model import, signal mapping, real-time host multi-task allocation and management, and project compilation. It also supports multi-task distribution management and multi-device daisy-chaining configuration, meeting diverse testing scenario requirements.

WORKFLOW

ADVANTAGES

Compatible with leading charging standards

VCARSYSTEM’s charging test stand is compatible with major global charging standards, including European/American (ISO 15118), national (GB/T 27930), and Japanese (CHAdeMO) standards.

Multi-Level HIL Testing Support

The system provides signal-level and power-level Hardware-in-the-Loop (HIL) testing capabilities, enabling comprehensive system performance evaluation.

Standard PLC Components Equipped

The system includes a GreenPHY-compliant PLC interface module (VCI 3591) and a simulation card (KY 3591).

Extensive testing coverage

The system encompasses interoperability, protocol compliance testing, and user-defined scenarios to ensure comprehensive validation.

Fault Simulation Testing Support

It enables fault simulation testing by injecting data through integration with charging data acquisition and recording equipment.

ASSOCIATED PRODUCTS

HIL SYSTEM

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VCAR EA

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VCAR EM

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To address the growing complexity of R&D requirements, we will tailor solutions to your specifications and offer expert consulting and engineering services.

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